— Step One
Get Inspired
Click below to learn about key Factory of the Future technologies (also known as Industry 4.0), and navigate to related resources in the Knowledge Bank, including other companies’ paths to integrate them.
Internet of Things (Sensors, Connected Devices)
Internet of Things (IoT) involves using sensors and communications technology to collect and share data that can improve operations. Companies can monitor real-time performance to boost productivity, reduce downtime and predict maintenance. Many small and mid-sized companies start their Factory of the Future journeys with modest investments in IoT to optimize their existing equipment and processes.
Horizontal & Vertical System Integration
System integration involves collecting, storing, analyzing and acting on data across areas in your operations (vertical) and supply chain (horizontal). A key foundation for system integration is establishing (or strengthening) your business management software like an enterprise resource planning (ERP) system, which centralizes information for your business, for more efficient data management and increased transparency.
Big Data & Analytics
Manufacturing facilities create an endless amount of data each day. Yet many manufacturers don’t know how to collect or use it. Big data refers to large data sets gathered from a range of business areas. Manufacturers can use big data to reveal patterns and trends in operations, especially relating to human behavior and interaction. In short, big data can help you make more informed, educated business decisions.
Artificial Intelligence
Artificial Intelligence (AI) uses data from sensors, machines and people and then processes the information to makes decisions without human intervention in a fraction of the time. Big data and artificial intelligence (AI) are connected. Big data is what enables AI’s decision making. The decisions made through the speed of AI can have significant impacts on production quality, capacity and waste.
Knowledge Bank resources on AI coming soon…
Robots & Co-Bots
Robots and collaborative robots (co-bots) are designed and engineered to operate for extended periods of time without human intervention, “autonomously”. They use sensors to gather information, adapt to changes, avoid obstacles, and navigate their surroundings, and “learn” over time. Robots can operate as independent cells, or alongside operators (co-bots) to execute a wide range of functions, and the robotics field is evolving rapidly. Data and analytics, and internet of things capabilities are key pre-cursors for optimizing deployment of robots.
Augmented & Virtual Reality
Augmented reality (AR) and virtual reality (VR) technologies create new ways of seeing and monitoring the plant floor, and training your team.
AR superimposes computer-generated images onto your view of the world. You still see your surroundings, but extra information is incorporated into the real environment.
VR completely immerses you in three-dimensional simulated environments that you can interact with in a seemingly real way. VR uses special electronic equipment, such as a helmet with a screen inside or gloves fitted with sensors.
Partially or Fully Automated Machines
Technically a precursor to Industry 4.0, automation has been present in factories for many years, with a wide range of operator interactions (“partially” or “semi-automated”, to “fully automated” in which operators are not regularly involved). Many manufacturers deploy Programmable Logic Controllers (PLCs) as a key tool for automating processes across machinery, including Computer Numerical Control (CNC) machines. PLCs are industrial computers that are programmed to monitor, adjust and replicate manufacturing processes. If not already present, integrating PLCs and key machinery can be an important early step for companies seeking to reduce variability, boost safety and optimize staff time.
Cyber Security
Cybersecurity includes all measures to protect a company from the unauthorized use of electronic data. Unfortunately, the risk of cyberattack rises with increased interconnectivity. Electronic data collection, storage and transmission increase these risks.
Companies deploy a variety of methods to safeguard hardware, software and information from internal and external threats; manufacturers can stay protected and prosperous while capitalizing on the benefits of the Internet of Things, interconnectivity and other technologies.
Cloud Computing
Cloud computing involves storing and accessing data and software applications through internet connectivity. This provides a faster, safer and more efficient way to locate company information. With all data in one convenient place, companies can source exactly what’s needed, when needed.
Digital Twin/ Simulation
Simulation software supports companies to continuously improve production processes and product designs, without impacting current production. Using simulations, you can create virtual representations of a part or process, and then iterate solutions to the challenge, without incurring a huge expense up front or disrupting operations.
Digital twins are a specific kind of simulation, that utilizes real time information and conditions to boost understanding, identify issues and design solutions.
Additive Manufacturing
Additive manufacturing, also known as 3D printing, is the practice of adding layers of material (such as plastic, metal, concrete or wood) on top of each other to create a product. Due to its many applications – rapid prototyping, repairs, waste reduction, flexible innovation – additive manufacturing has grown quickly in popularity. Manufacturers note benefits around faster prototyping, enhanced tool development and specialty machinery repairs.
Decarbonization Technologies
Industrial decarbonization is focused on reducing CO2 emissions from industrial processes. Key technologies include energy efficiency, electrification, low carbon fuel and energy sources and carbon capture, utilization and storage.
Categories and definitions adapted from: MEP National Network and Manufacturing Resource Center. “Manufacturers’ Guide to
Industry 4.0 Technologies: The go-to resource for small and medium-sized manufacturers”; Upjohn Institute, “How Illinois Manufacturers are Adopting Advanced Technologies: An Insight Report on Automation, Workforce, and Productivity”, among other industry sources
Key Resources for Get Inspired
Choose your primary county (or counties) of operations to find key local resources that are available to support you in "Get Inspired".
Counties of Operation
